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| Processing Facilities |
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Our Processing Unit is geared to handling fabric widths upto 3.2 meters and weights from 80 - 300 gms/square meter.
Bleached White, Optical White,
Pigment and Reactive Printing on both Rotary and Panel, Dyeing of Pastel to
Medium Pigment Shades, Various Chemical Finishes at Stenter and various
Mechanical Finishes at Calendar are some of the options we offer.
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| Pre-treatment |
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| The first stage in this process is to purify the fibers from impurities such as Cotton
seeds impurities and waxes etc. |
| Natural fibers require more cleaning than that of synthetic |
| Equipment |
Description |
Specification |
Quantity & Production Capacity |
| Singeing & Desizing |
Osthoff Singe Germany. Model 2002 |
Double Jet Burner, 3.2 meters wide, suitable for all fabrics with integrated desizing unit |
100,000 meters/Day |
| Continuous Bleaching |
Benninger Switzerland. Model 2002 |
Prewasher, Impecta steamer washing equipped with suction slots suitable for pretreatment of all type of fabrics. |
100,000 meters/Day | |
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| IR Dyeing |
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| Lucky Tex is using IR dyeing technology and can dye any soft of fabric range from light to medium colors with pigment dyes. |
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| Equipment |
Description |
Specification |
Quantity & Production Capacity |
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Stenter with Infra Red Dryer |
Bruckner, Type 30/8 Germany (2- 2002 Model, 1- 2007 Model) |
8
chambers with Pin & Clip options, Twin Air, gas heated, PLC controlled, equipped
with weft straightening & moisture controller. One equipped with an IR suitable
for Dyeing |
3
Stenters having capacity of 75,000 meters/day/machine | |
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| Computer Aided Designing (CAD)
& Engraving |
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| The CAD department is an elegantly built
studio, utilizing modern scientific computer technology. |
| Having conventional tracers and artists with
years of experience in textiles. |
| Our latest technology of color separation and
engraving (ink jet engraving), enables us to create a wide range of
sophisticated designs which can be printed using fine mesh screens. |
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| Equipment |
Description |
Specification |
Quantity & Production Capacity |
| CAD (Designing) |
CAD/CAM, SGI Italy, DIGITEX |
CD/Films/Scanning facilities, Silicon graphics CAD/CAM system |
07 CAD Systems, Drum Plotter (CST), HP Plotter+ Scanner, |
| Engraving |
CST Inkjet Germany. |
Screen Engraving through Ink Jet System |
1- Rotary Screen (01)
2- Flat Screen (01) | |
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| Printing |
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| Lucky Tex has a high standard of printing,
utilizing both Rotational and Panel machines with Reactive and Pigment dyes upto
16 colors. |
Lucky Tex has also planned to install Four (04) latest Digital Printers manufactured by Italian top of the line company Reggiani.
These digital printers will be fully operation by the end of 2019.
We also have a computerized color kitchen enabling us to do
accurate color matching time after time, giving excellent support to the
printing operation.
The range of Rotational and Panel Designs produced at Lucky Tex caters to a
diverse global market. |
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| Equipment |
Description |
Specification |
Quantity & Production Capacity |
| Digital Printing |
Reggiani POWER - Italy |
3.5 meters, 8 color, 32 printing heads, 600x600 dpi, reactive print. |
240 Lm/hr on 2 passes. |
| Color Kitchen |
Termoelettronica; Italy. 2002 Model |
20 colors IPS, Paste preparation, Rotating heads, weighing mixing for bulk dispensing & separate system for sample formulation. |
Fully Computerized Automatic color kitchen capable of handling 3 Printing Machines |
| Sample Table (Rotary) |
Reggiani UNISTAR Italy 2002 Model |
suitable to print strike off sample |
16 meters sample per strike off |
| Rotary Printing (02 in Numbers) |
Regianni - UNICA Italy |
3.0 meters wide, 17 colors Designs,suitable for all kind of woven fabrics. |
40,000 meters/Day/machine. |
| Sample Table (Flat Bed) |
Buser Switzerland |
suitable to print strike off sample |
16 meters sample per strike off |
| Flat Bed Printing |
Buser Switzerland |
3.2 meters wide, 12 colors with the repeat range of 400 to 3000 mm. |
12,000 meters/Day | |
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| Finishing |
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| Lucky Tex offers a variety of Fabric Finishes to our customers. In addition to our ability of matching customers standards of feel and handle, we also offer the following: Water and Oil Repellant, Stain Release by Scotch Guard, Teflon by Dupont, Antibacterial and Fire Retardant finish. |
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| Equipment |
Description |
Specification |
Quantity & Production Capacity |
| Sanforizing |
YONGDA Chinese |
3.2 meters wide Chinese Sanfo finishing machine capable of treating fabrics to prevent the normal dimensional alternation of warp and weft. |
50 meters per minute. 19,200 meters per day. |
| Arioli Steam Ager |
Arioli Italy- 2002 Model |
3.2 meters wide, double web. With integrated oil boiler & steaming facility. |
60,000 meters/Day |
| Arioli Baker |
Arioli - Baker Italy |
3.2 meters wide, double web. With gas heated facility |
40,000 meters/Day |
| Calendar |
Kleinewefer/ Kuester, KKA 3-Bowl NIPCO-L Germany. 2002 Model |
3 meters wide with steel, cotton & Racolane sleeve for all type of finer finishing. |
100,000 meters/Day |
| Washing |
Red Flag, China, 2010 Model |
3.2 meters wide, will be running by May 2010. Main purpose will be washing-off of Reactive Printed Fabric. |
50,000 meters / Day | |
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